OEM Custom Racks
18pcs
Automatic robot welding machines
Two robot welding workshops with 20 Panasonic robot welding arms, set up in 2008.
Specifications
The fields recorded on the original build sheet. A custom fixture carries the rest of its dimensions on the project drawing.
| Overall Size | 2350 × 1150 × 1200 mm |
|---|---|
| Load Capacity | 1,000 kg |
| Surface Treatment | Powder coating |
| Build Basis | Customer drawings or samples |
Powder coating, this rack
The original build sheet lists powder coating for this rack, and every rack in the custom line is listed the same way. The coat covers the frame, the canopy frame and the base that carry the 1,000 kg rating.
Galvanized, the trolley side
Zinc plating appears elsewhere in our range, for example on the 4-tier zinc plated milk trolley. Every rack in this custom line is listed with powder coating instead.
Of the three lamp racks in this line, this canopy build is the only one with a load rating on its original build sheet, 1,000 kg.
Where the canopy lamp rack works
The photos show each lamp position as a shaped cradle, so lamp assemblies travel side by side instead of stacked on each other.
Covered lamp transport
Lamp assemblies ride in their shaped cradles with the canopy frame closed over them, and the gas struts hold the canopy up while the rack is loaded.
Automotive parts logistics
Racks in this custom line are built to carry automotive parts, and our custom automotive racks page shows the whole line. Each build on these pages was made for one specific part, as its name shows.
Moves on casters
The base runs on casters and carries a towing coupling at one end, so the loaded rack can be rolled or towed between areas of a plant.
How These Custom Racks Are Built
Every rack in this line is a custom build. Our R&D team develops and produces racks based on customer provided drawings or samples, so the size, load capacity and fittings of each project follow the part the rack carries. The racks on these pages are finished examples of that work.
Steel parts are cut on a 6,000 W laser plate cutting machine and a 3,000 W laser pipe cutting machine, added in 2022 to bring more stable product quality. The laser cuts parts to the design requirements and leaves flat, smooth edges that need no secondary processing. Frames are joined by 18 automatic robot welding machines, whose visual recognition and precise servo control systems give uniform, firm welds at millimeter-level precision and reduce human error. The production equipment also includes an intelligent automatic painting line and sandblasting machines, and the surface treatment listed for every rack in this line is powder coating.
Quality inspection runs in four steps, covering incoming materials, inspection by workers and quality inspectors during production, inspection before surface treatment and a final inspection before delivery. Every link of the process has its own quality control points, raw material warehousing inspection and finished product delivery included. A quality inspection report is provided before delivery, and production process design and program control keep each batch stable and traceable.
After delivery, an after-sales service team made up of technical staff provides 24-hour tracking service on the order.
FAQ
What is the load capacity of the Car Lamp Storage Rack with Protective Canopy?
The load capacity is 1,000 kg.
What size is the Car Lamp Storage Rack with Protective Canopy?
It measures 2350 × 1150 × 1200 mm.
What surface treatment does the Car Lamp Storage Rack with Protective Canopy have?
The surface treatment is powder coating.
What does the canopy on this lamp rack actually do?
It covers the loaded cradles. The photos show the canopy frame raised on gas struts for loading, with a cover over the frame, and lowered it closes over the lamps. The cover and frame for a project are set on the drawing.
Can the cradles be reshaped for my lamp models?
Yes. Our R&D team develops and produces racks based on customer provided drawings or samples. The cradles follow the lamp they carry, and two other lamp rack builds are shown in this line, a tilting-frame rack and a multi-tier rack.
Where does the 1,000 kg rating come from?
The original build sheet lists 1,000 kg for this rack. For a new project the load capacity is set on the drawing together with the size and fittings, and each batch goes through the four inspection steps described above.
How many canopy lamp racks fit into a 40HQ container?
The original build sheet gives no container count for this rack. At 2350 × 1150 × 1200 mm, the number per 40HQ depends on the final drawing and the order quantity, so it is worked out in the loading plan before shipment.
What comes with a shipment of canopy lamp racks?
A quality inspection report is provided before delivery, after the four inspection steps described in the section above. The container loading plan is confirmed with the order, since a custom rack has no fixed container count.
