OEM Custom Racks
18pcs
Automatic robot welding machines
Two robot welding workshops with 20 Panasonic robot welding arms, set up in 2008.
Specifications
The fields recorded on the original build sheet. A custom fixture carries the rest of its dimensions on the project drawing.
| Overall Size | 1848 × 1210 × 1150 mm |
|---|---|
| Surface Treatment | Powder coating |
| Build Basis | Customer drawings or samples |
Powder coating, this rack
The original build sheet lists powder coating for this rack, the finish listed for every rack in the custom line. The sheet records the size and surface treatment, and the rest of the build is set on the project drawing. No load rating is listed for this build.
Galvanized, the trolley side
Zinc plating appears elsewhere in our range, for example on the 4-tier zinc plated milk trolley. Every rack in this custom line is listed with powder coating instead.
This build is the lowest of the three lamp racks at 1150 mm, against 1200 mm for the canopy rack and 1763 mm for the multi-tier rack.
Where the tilting-frame lamp rack works
The design drawings show lamps carried on one solid deck under a top frame that closes over them.
Covered deck transport
Lamp assemblies sit on the solid deck, and the top frame tilts up on its gas strut for loading and closes over the load for transport, as the design drawings show.
Automotive parts logistics
Racks in this custom line are built to carry automotive parts, and our custom automotive racks page shows the whole line. Each build on these pages was made for one specific part, as its name shows.
Forklift base
The drawings show a forklift base under the deck, so a loaded rack can be lifted and moved as one unit. The images on this page are design drawings of the build.
How These Custom Racks Are Built
Every rack in this line is a custom build. Our R&D team develops and produces racks based on customer provided drawings or samples, so the size, load capacity and fittings of each project follow the part the rack carries. The racks on these pages are finished examples of that work.
Steel parts are cut on a 6,000 W laser plate cutting machine and a 3,000 W laser pipe cutting machine, added in 2022 to bring more stable product quality. The laser cuts parts to the design requirements and leaves flat, smooth edges that need no secondary processing. Frames are joined by 18 automatic robot welding machines, whose visual recognition and precise servo control systems give uniform, firm welds at millimeter-level precision and reduce human error. The production equipment also includes an intelligent automatic painting line and sandblasting machines, and the surface treatment listed for every rack in this line is powder coating.
Quality inspection runs in four steps, covering incoming materials, inspection by workers and quality inspectors during production, inspection before surface treatment and a final inspection before delivery. Every link of the process has its own quality control points, raw material warehousing inspection and finished product delivery included. A quality inspection report is provided before delivery, and production process design and program control keep each batch stable and traceable.
After delivery, an after-sales service team made up of technical staff provides 24-hour tracking service on the order.
FAQ
What size is the Car Lamp Storage Rack with Tilting Top Frame?
It measures 1848 × 1210 × 1150 mm.
What surface treatment does the Car Lamp Storage Rack with Tilting Top Frame have?
The surface treatment is powder coating.
Why does the whole top frame tilt open?
To open the deck for loading. The design drawings show the top frame raised on a gas strut above the solid deck, and lowered it closes over the lamps for transport.
Where is the load rating for the tilting-frame lamp rack?
On the project drawing. The original build sheet records only the size and surface treatment for this rack, so the load capacity is confirmed on the drawing for each order, together with the part the rack is built around.
Can this geometry be resized for my lamp models?
Yes. Our R&D team develops and produces racks based on customer provided drawings or samples. Two other lamp rack builds are shown in this line, a canopy rack with shaped cradles and a multi-tier rack with sloped shelves.
How many tilting-frame lamp racks fit into a 40HQ container?
The original build sheet gives no container count for this rack. At 1848 × 1210 × 1150 mm, the number per 40HQ depends on the final drawing and the order quantity, so it is worked out in the loading plan before shipment.
What comes with a shipment of tilting-frame lamp racks?
A quality inspection report is provided before delivery, after the four inspection steps described in the section above. The container loading plan is confirmed with the order, since a custom rack has no fixed container count.
