OEM Custom Racks
18pcs
Automatic robot welding machines
Two robot welding workshops with 20 Panasonic robot welding arms, set up in 2008.
Specifications
The fields recorded on the original build sheet. A custom fixture carries the rest of its dimensions on the project drawing.
| Overall Size | 1200 × 1000 × 318 mm |
|---|---|
| Load Capacity | 1,000 kg |
| Surface Treatment | Powder coating |
| Build Basis | Customer drawings or samples |
Powder coating, this pallet
The original build sheet lists powder coating for this pallet, the finish listed for every rack in the custom line. The coat covers the steel deck and the frame under the locating blocks.
Galvanized, the trolley side
Zinc plating appears elsewhere in our range, for example on the 4-tier zinc plated milk trolley. Every rack in this custom line is listed with powder coating instead.
At 318 mm high, this battery pallet is one of the two lowest builds in the custom line, beside the 283 mm suspension pallet rack.
Where the battery pallet works
The photos show the batteries positioned between rows of locating blocks on a low deck that forks can lift.
Batteries between locating blocks
Batteries sit between the rows of locating blocks on the steel deck, and the block layout for a project follows the battery on the drawing, up to the 1,000 kg rating.
Automotive parts logistics
Racks in this custom line are built to carry automotive parts, and our custom automotive racks page shows the whole line. Each build on these pages was made for one specific part, as its name shows.
Low deck on forks
The deck stands 318 mm high on a frame with fork openings, so a loaded pallet can be lifted and moved as one unit.
How These Custom Racks Are Built
Every rack in this line is a custom build. Our R&D team develops and produces racks based on customer provided drawings or samples, so the size, load capacity and fittings of each project follow the part the rack carries. The racks on these pages are finished examples of that work.
Steel parts are cut on a 6,000 W laser plate cutting machine and a 3,000 W laser pipe cutting machine, added in 2022 to bring more stable product quality. The laser cuts parts to the design requirements and leaves flat, smooth edges that need no secondary processing. Frames are joined by 18 automatic robot welding machines, whose visual recognition and precise servo control systems give uniform, firm welds at millimeter-level precision and reduce human error. The production equipment also includes an intelligent automatic painting line and sandblasting machines, and the surface treatment listed for every rack in this line is powder coating.
Quality inspection runs in four steps, covering incoming materials, inspection by workers and quality inspectors during production, inspection before surface treatment and a final inspection before delivery. Every link of the process has its own quality control points, raw material warehousing inspection and finished product delivery included. A quality inspection report is provided before delivery, and production process design and program control keep each batch stable and traceable.
After delivery, an after-sales service team made up of technical staff provides 24-hour tracking service on the order.
FAQ
What is the load capacity of the Power Batteries Pallet with Locating Blocks?
The load capacity is 1,000 kg.
What size is the Power Batteries Pallet with Locating Blocks?
It measures 1200 × 1000 × 318 mm.
What surface treatment does the Power Batteries Pallet with Locating Blocks have?
The surface treatment is powder coating.
How does the pallet keep battery packs from shifting?
With rows of locating blocks. The photos show the black blocks set in rows on the steel deck, and the block positions for a project follow the battery outline on the drawing.
Where does the 1,000 kg rating of the battery pallet come from?
The original build sheet lists 1,000 kg for this pallet. For a new project the load capacity is set on the drawing together with the size and fittings, and each batch goes through the four inspection steps described above.
Can the block layout be changed for my pack dimensions?
Yes. Our R&D team develops and produces racks based on customer provided drawings or samples. The locating blocks follow the battery the pallet carries.
How many power battery pallets fit into a 40HQ container?
The original build sheet gives no container count for this rack. At 1200 × 1000 × 318 mm, the number per 40HQ depends on the final drawing and the order quantity, so it is worked out in the loading plan before shipment.
What comes with a shipment of power battery pallets?
A quality inspection report is provided before delivery, after the four inspection steps described in the section above. The container loading plan is confirmed with the order, since a custom rack has no fixed container count.
