OEM Custom Racks
18pcs
Automatic robot welding machines
Two robot welding workshops with 20 Panasonic robot welding arms, set up in 2008.
Specifications
The fields recorded on the original build sheet. A custom fixture carries the rest of its dimensions on the project drawing.
| Overall Size | 1650 × 1130 × 1280 mm |
|---|---|
| Load Capacity | 1,500 kg |
| Surface Treatment | Powder coating |
| Build Basis | Customer drawings or samples |
Powder coating, this rack
The original build sheet lists powder coating for this rack, the finish listed for every rack in the custom line. The coat covers the welded base frame, the corner structure and the cradle saddles.
Galvanized, the trolley side
Zinc plating appears elsewhere in our range, for example on the 4-tier zinc plated milk trolley. Every rack in this custom line is listed with powder coating instead.
This gearbox rack carries 1,500 kg, the same rating as the engine pallet and the car parts rack, and 300 kg below the engine rack.
Where the gearbox rack works
The photos show each gearbox resting in a curved cradle saddle, with a hinged bracket that closes over it.
Curved cradle saddles
Gearboxes rest in curved saddles with hinged retaining brackets, up to the 1,500 kg rating, and the saddle layout follows the project drawing.
Automotive parts logistics
Racks in this custom line are built to carry automotive parts, and our custom automotive racks page shows the whole line. Each build on these pages was made for one specific part, as its name shows.
Welded base frame
The photos show a welded base frame with a corner structure under the saddles, standing 1280 mm high overall.
How These Custom Racks Are Built
Every rack in this line is a custom build. Our R&D team develops and produces racks based on customer provided drawings or samples, so the size, load capacity and fittings of each project follow the part the rack carries. The racks on these pages are finished examples of that work.
Steel parts are cut on a 6,000 W laser plate cutting machine and a 3,000 W laser pipe cutting machine, added in 2022 to bring more stable product quality. The laser cuts parts to the design requirements and leaves flat, smooth edges that need no secondary processing. Frames are joined by 18 automatic robot welding machines, whose visual recognition and precise servo control systems give uniform, firm welds at millimeter-level precision and reduce human error. The production equipment also includes an intelligent automatic painting line and sandblasting machines, and the surface treatment listed for every rack in this line is powder coating.
Quality inspection runs in four steps, covering incoming materials, inspection by workers and quality inspectors during production, inspection before surface treatment and a final inspection before delivery. Every link of the process has its own quality control points, raw material warehousing inspection and finished product delivery included. A quality inspection report is provided before delivery, and production process design and program control keep each batch stable and traceable.
After delivery, an after-sales service team made up of technical staff provides 24-hour tracking service on the order.
FAQ
What is the load capacity of the Gearbox Pallet Rack with Cradle Saddles?
The load capacity is 1,500 kg.
What size is the Gearbox Pallet Rack with Cradle Saddles?
It measures 1650 × 1130 × 1280 mm.
What surface treatment does the Gearbox Pallet Rack with Cradle Saddles have?
The surface treatment is powder coating.
How does the rack hold a gearbox?
In a curved cradle saddle. The photos show each gearbox resting in its saddle with a hinged retaining bracket that closes over it. The saddle shape for a project follows the gearbox on the drawing.
Where does the 1,500 kg rating of the gearbox rack come from?
The original build sheet lists 1,500 kg for this rack. For a new project the load capacity is set on the drawing together with the size and fittings, and each batch goes through the four inspection steps described above.
Can the saddles be reshaped for my gearbox model?
Yes. Our R&D team develops and produces racks based on customer provided drawings or samples. The cradle saddles and brackets follow the gearbox the rack carries.
How many gearbox pallet racks fit into a 40HQ container?
The original build sheet gives no container count for this rack. At 1650 × 1130 × 1280 mm, the number per 40HQ depends on the final drawing and the order quantity, so it is worked out in the loading plan before shipment.
What comes with a shipment of gearbox pallet racks?
A quality inspection report is provided before delivery, after the four inspection steps described in the section above. The container loading plan is confirmed with the order, since a custom rack has no fixed container count.
